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Understand the common faults and solutions of the reducer in one article法

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Understand the common faults and solutions of the reducer in one article法

  • Categories:Industry News
  • Author:
  • Origin:
  • Time of issue:2022-04-02
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(Summary description)It is very important to choose a good reducer, but if you want to "long-term" with the reducer and let it run stably, it is even more important to maintain the reducer well!

Understand the common faults and solutions of the reducer in one article法

(Summary description)It is very important to choose a good reducer, but if you want to "long-term" with the reducer and let it run stably, it is even more important to maintain the reducer well!

  • Categories:Industry News
  • Author:
  • Origin:
  • Time of issue:2022-04-02 14:10
  • Views:
Information

It is very important to choose a good reducer, but if you want to "long-term" with the reducer and let it run stably, it is even more important to maintain the reducer well!

Today, Xiaoxing would like to remind all users to carry out the necessary inspection and maintenance of the reducer that has been running for a long time in time to ensure that it can continue to maintain a good operating state and serve you more stably and efficiently.

OK, next, Xiaoxing will talk about how to maintain the reducer! Today I'm talking about gear reducers. Quickly collect and forward this maintenance guide, so that your reducer can accompany you in the best condition every day~
 

1

▶1. The sound of the gear reducer is abnormal or there is noise

Reasons: There are many impurities in the lubricating oil; the gear meshing part is damaged, the gear clearance increases, and the bearing clearance is large; the bearing is damaged or worn seriously.

Response: Check the meshing parts of the reducer, replace the damaged parts, adjust the bearing clearance, and replace the damaged bearings.



▶2. The bearing temperature is too high

Reason: The oil level in the reducer is too low; the lubricating oil is too little, the lubricating oil has aged; the bearing is damaged.

Response: Check the oil level at room temperature, it may be necessary to add lubricating oil. Check when the last oil change was made, it may be time to change the oil. Check bearings, may need to be replaced.



▶3. The tooth surface is worn or corroded

Reason: The quality of lubricating oil is unqualified or contains impurities.

Response: replace the worn gears and change the lubricating oil.



▶4, the box is cracked

Reason: too much radial force, broken gear teeth, quality problems.

Response: When the user uses the chain drive to output power, it is very necessary to check the radial force. If the radial force exceeds the specified maximum value, a welded box or an enlarged model should be used.



▶5. The input shaft is broken

Reason: The radial force is too large, the installation error of the coupling is too large, and the quality problem.

Response: Replace parts. When the user uses the pulley to input power, check whether the radial force exceeds the specified maximum value. Check whether the angle error of the coupling installation is out of tolerance.



▶6. Gear teeth are broken

Reason: overload work, gear quality problem.

Response: replace the parts, recalculate the load to see if the selection is correct.

Thank you again for your trust and support to Xiaoxing. If you have any questions, you can call the company's after-sales service hotline at any time: 400-850-5665.

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